Fitness Industry
Why the Fitness Industry Chooses YENSHEN?
As the fitness industry embraces smart health management solutions, traditional equipment like barbells and weight stacks are rapidly being replaced by motorized systems. These new machines, powered by motors and integrated controllers, can instantly detect user demands for force and speed—delivering a safer and more effective workout experience.
YENSHEN provides customized motor solutions designed for fitness equipment, enabling high torque output at low speeds with built-in real-time protection features. Our motors significantly reduce the risk of injury and enhance user experience.
Challenges & Solutions
High Risk of Injury
Traditional weight stacks with pulley mechanisms can cause injuries when used improperly. By replacing them with motorized systems, the motor can monitor speed and current in real-time. In the event of sudden changes, it can immediately activate an electronic or electromagnetic brake or shut off power output—effectively protecting users from harm.
Inaccurate Resistance & Power Adjustment
Mechanical resistance adjustment is often imprecise, affecting training effectiveness. Our BLDC motors, paired with high-precision encoders and advanced control algorithms, allow for finely tuned resistance changes. This ensures users can train safely within their limits, reducing the risk of injury from overload. Additionally, precise motor control minimizes noise and vibration for a smoother and more stable experience.
Bulky Equipment & Frequent Maintenance
Traditional gym machines are complex and prone to mechanical wear, requiring frequent repairs. Weight stacks are also heavy and space-consuming, limiting home-use applications. Motorized systems simplify mechanical design, enhance durability, and reduce maintenance. The result is a more compact, lightweight solution that’s perfect for safe and effective home workouts.
Success Story:
A Smart Fitness Transformation
One client integrated our customized motors into their product line, combining AI and intelligent fitness software. With added WIFI and Bluetooth functionality, their new smart fitness equipment enabled real-time wireless syncing with workout apps, significantly improving interactivity and value. As a result, sales increased by 20%.
Data Highlights
Reduced equiment size
Motor diameter:
only 90 mm, with output power of 750W
High torque performance:
Kt = 0.8 Nm/A
Ultra-low cogging torque:
0.04 Nm
UEquipment size reduced by 80%, ideal for home use and storage
Innovative Application: The New Generation of Smart Fitness Equipment
YENSHEN new motorized systems replace bulky weight stacks with a more compact and intelligent design. Featuring a low-cogging BLDC motor, users experience smooth and natural resistance at any training angle—especially suitable for elderly rehabilitation or post-surgery recovery.
The smart controller continuously monitors motor speed and current, translating this data into actionable training insights like force output, muscle activation, and consistency. With built-in cloud connectivity, training results can be tracked and analyzed remotely—making truly smart fitness a reality.
Technical Support & Training
We provide full technical support and training to help customers maximize the performance and value of our solutions.