Quick Summary
Customizing a BLDC motor requires more than changing specs—it requires a systematic engineering journey. Since 1976, Yenshen Electric has integrated advanced FEA Simulation with deep manufacturing roots to transform motion challenges into reliable, low-risk solutions.
- Why it matters: Electronic commutation ensures zero maintenance, while FEA eliminates cogging and heat issues before production.
The Anatomy of Efficiency: Stator & Rotor Engineering
Understanding a BLDC motor starts with its internal architecture. Unlike induction motors that suffer from rotor secondary losses, our permanent magnet rotors ensure maximum power density and zero additional rotor loss. We utilize premium silicon steel and high-precision windings to create a rotating magnetic field that is both stable and highly efficient.
The Core: Our 5-Step Engineering Design Process
This is where Yenshen delivers true value. We don't just "make" motors; we "engineer" solutions. Every project follows a rigorous 5-step workflow designed to eliminate R&D uncertainty and ensure 100% mechanical and electrical compatibility.
| Phase |
Technical Focus & Engineering Depth |
Business Value to Your R&D |
| Slot & Pole Selection |
Analyzing the optimal combination for speed and torque ripples. |
Minimizes magnetic core losses and vibration in high-speed tasks. |
| FEA Simulation | Visualizing magnetic flux distribution and back-EMF magnitude via software. | Eliminates Cogging Torque and design flaws before the first prototype. |
| Loss & Thermal Estimation | Evaluating heat rise based on wire gauge, current, and cooling. | Prevents overheating and ensures a 20,000+ hour service life. |
| Mechanical Integration | Analyzing bearing load, shaft materials, and housing tolerances. | Ensures a 100% seamless fit into your existing equipment. |
| Validation & Testing | Dynamometer testing followed by long-term load stress tests. | Reduces field failure risk and guarantees long-term reliability. |
The "Simulation-First" Advantage:
In modern manufacturing, speed-to-market is everything. Our use of Finite Element Analysis (FEA) allows us to predict electromagnetic behavior under extreme application constraints. By resolving resonance and thermal issues in a virtual environment, we save our clients months of unnecessary R&D expenditure and prototype revisions.
The Technology Behind the Drive: Electronic Commutation
The controller acts as the brain of the system, using Pulse Width Modulation (PWM) to generate precise voltage waveforms. This electronic drive allows for higher power density and a zero-maintenance lifecycle by eliminating the friction and spark interference typical of traditional brushed motors.
Conclusion: Half a Century of Engineering Heritage
Founded in 1976, Yenshen Electric leverages decades of expertise to solve the industry’s most demanding motion puzzles. We don't just sell components; we provide engineered solutions built on a heritage of manufacturing stability and cutting-edge simulation technology. By focusing on your specific pain points—from vibration control to thermal management—we deliver performance you can trust.
Discuss Your Custom BLDC Project with Our Senior Engineering Team